BROWN OUTS: THE EFFECTS OF BROWN OUT ON CIRCUITS, COMPONENTS AND MOTORS

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A brownout is an intentional or unintentional drop in voltage in an electrical power supply system. Intentional brownouts are used for load reduction in an emergency. The reduction lasts for minutes or hours, as opposed to short-term voltage sag or dip. The term brownout comes from the dimming experienced by lighting when the voltage sags. A voltage reduction may be an effect of disruption of an electrical grid, or may occasionally be imposed in an effort to reduce load and prevent a blackout.

Different types of electrical apparatus will react in different ways to a sag. Some devices will be severely affected, while others may not be affected at all.

The heat output of any resistance device, such as an electric space heater, is equal to the true power consumption, which is an increasing function of the applied voltage. If the resistance stays constant, power consumption is proportional to the square of the applied voltage. Therefore, a significant loss of heat output will occur with a relatively small reduction in voltage. An incandescent lamp will dim due to lower heat creation in the filament, as well as lower conversion of heat to light. Generally speaking, no damage will occur but functionality will be impaired.

Commutated electric motors, such as universal motors will run at reduced speed or reduced torque. Depending on the motor design, no harm may occur. However, under load, the motor may draw more current due to the reduced back-EMF developed at the lower armature speed. Unless the motor has ample cooling capacity, it may eventually overheat and burn out.

An induction motor will draw more current to compensate for the decreased voltage, which may lead to overheating and burnout. If a substantial part of a grid’s load is electric motors, attempting to reduce an overload by voltage reduction may not decrease load and can result in damage to customer’s equipment.

An unregulated direct current supply will produce a lower output voltage for electronic circuits. The output ripple voltage will decrease in line with the usually reduced load current. In a CRT television, the reduced output voltage can be seen as the screen image shrinking in size and becoming dim and fuzzy.

A linear direct current regulated supply will maintain the output voltage unless the brownout is severe and the input voltage drops below the drop out voltage for the regulator, at which point the output voltage will fall and high levels of ripple from the rectifier/reservoir capacitor will appear on the output.

A switched-mode power supply which has a regulated output will be affected. As the input voltage falls, the current draw will increase to maintain the same output voltage and current, until such a point that the power supply malfunctions.

Brownouts can cause unexpected behaviour in systems with digital control circuits. Reduced voltages can bring control signals below the threshold at which logic circuits can reliably detect which state is being represented. As the voltage returns to normal levels the logic can latch at an incorrect state; even can’t happen states become possible. The seriousness of this effect and whether steps need to be taken by the designer to prevent it depends on the nature of the equipment being controlled; for instance a brownout may cause a motor to begin running backwards.

PIE. P = IE. Power = Current times Voltage. So if the voltage is lower in a brownout, a power supply has to pull more current from the mains to maintain the same power. So while the voltage stress is indeed lower during a brownout, the current stress to the power supply increases to compensate.

In a brownout, power supplies need to draw more current to compensate for the lower supply voltage, which is very stressful for transistors, wires, diodes, etc. They also become less efficient, which makes them draw even more current, aggravating the problem.

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